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DiscoverSim

Excel add-in for Monte Carlo simulation and optimization

  • Researched profile
Starting price
Not confirmed; see the vendor's pricing page
Free option
Yes, a trial is offered; length not confirmed in this check
Pricing
Price on request
Deployment
Microsoft Excel
Integrations
2 listed

The lean-stack take

For a lean Six Sigma team it models how input variation flows through to an output. Belts can test tolerances and settings in a spreadsheet model before changing the real process or design.

Best for

Six Sigma Black Belts and design engineers who already work in Excel and need Monte Carlo simulation and tolerance analysis.

Watch out for

It runs as an Excel add-in, so check the system requirements against your Excel version and operating system before buying.

About

About DiscoverSim

DiscoverSim is Monte Carlo simulation and optimization software that runs in Microsoft Excel. It is made by SigmaXL, Inc., which also makes the SigmaXL statistics add-in.

Written by lean-stack from DiscoverSim's public pages. Vendors can replace it with their own description by claiming this profile.

Features

What DiscoverSim offers

01

Monte Carlo simulation in Excel

DiscoverSim runs Monte Carlo simulation inside an Excel model. This supports design for Six Sigma and the Improve phase of DMAIC.

02

Optimization

Optimization menus and options let users search for input settings that meet a goal. This helps a team pick process settings with less trial and error on the floor.

03

Tolerance design

A case study covers multiple response optimization and tolerance design. This helps teams set tolerances that keep output inside the specification.

04

Variation reduction

A catapult case study shows simulation used for variation reduction. This fits training and projects that aim to center a process and cut its spread.

05

Project portfolio selection

One case study uses simulation to select Six Sigma DMAIC projects. It shows the tool applied to choosing which improvement work to fund.

06

SigmaXL included

The feature list page says DiscoverSim now includes SigmaXL Version 11. Users get the statistics add-in for SPC, capability and hypothesis tests with it.

07

Tutorials and workbook

SigmaXL publishes a getting started tutorial, several case studies and a DiscoverSim Version 2.2 workbook. These help new users learn the tool.

Lean techniques supported

The lean practices DiscoverSim is built to support.

Pricing

DiscoverSim pricing

Checked October 24, 2026

Starting price

Not confirmed; see the vendor's pricing page

Pricing
Price on request
Free option
Yes, a trial is offered; length not confirmed in this check

How pricing works

Prices were not confirmed from search results; see the DiscoverSim pricing page on the SigmaXL site.

SigmaXL has a DiscoverSim pricing page, but amounts and license terms were not confirmed from search results.

See current prices on sigmaxl.com

DiscoverSim doesn't publish a full plan list, so we show what it does publish. Confirm prices with the vendor.

Strengths and limitations

What stands out, and what to watch

Strengths

  • Works inside Excel models that engineers already build
  • Covers both simulation and optimization
  • Includes SigmaXL Version 11, according to the feature list
  • Trial offered before purchase
  • Public tutorial, case studies and workbook

Limitations

  • Prices and license terms not confirmed from search results
  • Mac support not confirmed in this check
  • Latest workbook found is for Version 2.2, published in July 2023; newer releases not confirmed
  • Needs a working transfer function, which takes statistical skill to build
  • G2 and Capterra ratings not found in search results

Based on the vendor's published plans and documentation, not a hands-on test.

Fit

Is DiscoverSim right for your team?

A good fit if…

  • You run DFSS projects and need tolerance analysis
  • You want to test process settings in a model before a trial on the floor
  • Your Belts already use SigmaXL or Excel for analysis
  • You teach variation reduction with simulation exercises

Look elsewhere if…

  • You need live SPC on shop-floor data rather than simulation
  • Your team does not work in Excel
  • You need a cloud tool shared across many users

Integrations

Connects with

  • Microsoft Excel
  • SigmaXL

From the vendor's own integrations list.

Support and training

Support
Help center
Training
Docs, Tutorials, Case studies
Deployment
Microsoft Excel

Reviews

What DiscoverSim users say

We haven't found published reviews of DiscoverSim on G2 or Capterra yet. Smaller lean tools often have none, so judge it on the facts above and a trial.

Similar tools

DiscoverSim alternatives

DiscoverSim compared with Design-Expert, EngineRoom, JASP (Quality Control module), JMP
ToolPricingStarting priceFree plan or trialDeployment
DiscoverSimPrice on requestNot confirmed; see the vendor's pricing pageFree trialMicrosoft Excel
Design-ExpertPrice on requestNot publishedNone listedDesktop
EngineRoomPrice on requestQuote-basedNone listedWeb
JASP (Quality Control module)FreeFree (open source)Free planDesktop (cross-platform)
JMPPublished pricing$1,390 per user/yearFree trialWindows, macOS

From each vendor's published pricing. Check current prices on their sites.

FAQ

DiscoverSim: common questions

Who makes DiscoverSim?
SigmaXL, Inc., the maker of the SigmaXL statistics add-in for Excel.
What does DiscoverSim do?
It runs Monte Carlo simulation and optimization on models built in Excel.
Does it include SigmaXL?
The feature list page says DiscoverSim now includes SigmaXL Version 11.
Is there a free trial?
Yes. SigmaXL has a DiscoverSim trial page. The trial length was not confirmed in this check.
Can it help with tolerance design?
Yes. A vendor case study covers multiple response optimization and tolerance design.
How much does it cost?
SigmaXL has a pricing page, but amounts were not confirmed from search results.